制造能力Capabilities

精工细作,
不止于
The craft,
not just the box.

从硬盒结构到色彩管控,六项核心能力支撑映捷的高端纸品包装。每个环节,我们都希望工艺细节读作"这家工厂真的懂材料"。From rigid-box construction to color control, six core capabilities power Yingjie's premium paper packaging. At every step, we want the craft detail to read as “this factory actually understands material.”

结构类型Structures
硬盒 · 磁吸 · 书型 · 抽屉Rigid · Magnetic · Book · Drawer
板材厚度Board weight
1.0–4.0 mm
印刷Printing
胶印 · 自动 UV · 丝印Offset · UV · Screen
品控QC
三阶段 · 分光仪3-stage · spectrophotometer
01 / 按工序By process

清单。The list.

下方按七大工序展开能力清单——常用规格、参考克重与典型周期。具体细节欢迎与客户经理沟通确认。Below is the capability list by step — with the specs, weights, and lead times most often asked for. For project-specific tolerances, ask a client manager.

01
设计Design
Design

结构与平面设计Structural & graphic design

Structural · Graphic结构 · 平面

内部结构工程师与平面设计师协作完成 CAD 刀模图、表面图形、字体与色彩方案。可基于品牌已有视觉系统,亦可从概念阶段共建。In-house structural engineers and graphic designers develop CAD dielines, surface graphics, typography, and color systems — either against your existing brand or from a concept brief.

软件SoftwareEsko ArtiosCAD
团队Team结构 + 平面Structural + graphic
交付Deliverables3D · dieline · spec sheet
02
打样Sampling
Sampling

真实材料手工打样True-material hand prototyping

True-material, true-dimension真材料 · 真尺寸

真实材料、真实工艺、真实尺寸的样件,便于客户在产线启动前完成最终确认。每一次迭代均登记版本。True-material, true-finish, true-dimension prototypes — what you sign off on is exactly what production builds. Every iteration is versioned.

周期Lead待项目确认per project
最大尺寸Max size600 × 400 × 200 mm
工艺Finishes全工艺手工样Full-finish hand sample
03
原材Material
Material

自有灰板 + 全谱面纸Group gray-board + full face-paper range

Vertical integration垂直整合

核心灰板由集团造纸厂供应;面纸覆盖铜版、特种纸、再生牛皮、纹理纸——配合工艺自由组合。Core gray-board comes from group mills. Face papers span coated art, specialty texture, recycled kraft, and laid stocks — combinable freely with the finishing menu.

灰板克重Board weight1200–2500 g
面纸克重Face paper120–350 g
认证CertificationFSC · ISO 9001 · 可选opt
04
生产Production
Production

印刷 · 烫金 · 压凸 · 装配Print · foil · emboss · assemble

Offset · Screen · Digital胶印 · 丝印 · 数码

同一屋檐内完成所有核心工序——印刷、表面工艺、模切、糊盒、内衬装配。无需跨厂转运。All core processes under one roof — print, finishing, die-cut, gluing, insert assembly. No inter-plant transfer of work-in-progress.

胶印Offset6-color + UV
烫金Hot stampto 720 × 520 mm
压凸Embossmulti-level · sculpted
装配Assembly手工 + 半自动manual + semi-auto
05
品控QC
QC

三段式核验Three-stage inspection

Incoming · in-process · final来料 · 过程 · 终检

来料、过程、终检三阶段;高端 SKU 全检;分光仪管控色彩;记录留存追溯。Incoming, in-process, and final inspection. Premium SKUs receive 100% visual checks. Spectrophotometric color control with traceable records.

色彩ColorΔE ≤ 2.0
体系SystemISO 9001 · 方向direction
高端 SKUPremium SKUs100% visual
06
装配Packing
Packing

套盒 · 终包 · 防护Kitting · final pack · protection

Retail-ready零售可上架

礼盒与内附件集合套装;终包与外箱防护一站完成——出货即可直供零售或开始物流。Gift-set kitting, final pack, and outer-carton protection — shipments leave ready for retail floor or onward freight.

套盒Kittingmulti-SKU bundles
外箱Outerretail / export grade
防护Protection压缩 · 防潮 · 抗震compression · moisture · shock
07
交付Delivery
Delivery

国内 + 出口物流协调Domestic + export coordination

Door-to-door门到门

合作第三方承运、单证、清关与门到门交付。出货后客户经理仍持续跟进。Partnered 3PL, customs documentation, and door-to-door delivery. Your client manager stays on after the shipment leaves.

市场Markets多市场出口multi-market export
单证Paperwork清关 + 物流文件customs + freight docs
跟进Post-ship客户经理跟单client-manager attached
02b / 生产与协同Production & coordination

一站式,
不止说说而已。
One-stop,
not just a slogan.

项目从咨询、结构设计、打样、生产、品控、装配到交付,全部由同一支团队跟单。Consultation, structural design, sampling, production, QC, kitting, delivery — handled by one team, end to end.

咨询与规划Consultation

需求梳理、品牌定位对齐、包装规划与材料建议。Brief framing, brand alignment, packaging planning, material direction.

结构与平面设计Structural & graphic design

结构方案、刀模图、视觉颜色与工艺方向。Structural concept, dieline, visual color, finish direction.

打样与提案Sampling

手工样件,真实材料、工艺与尺寸供客户审核。Hand-built samples — true material, finish, and dimension for review.

批量生产Batch production

小批量灵活定制、稳定量产、可重复的色彩。Flexible small runs, stable volume production, repeatable color.

品控与终检QC & final inspection

来料、过程、终检三阶段;高端 SKU 全数目检。Three-stage inspection; 100% visual on premium SKUs.

装配与交付Kitting & delivery

终装、套盒、出口防护、物流单证协同。Final assembly, kitting, export protection, logistics paperwork.

03 / 设备一览Equipment

设备清单。The kit.

核心设备型号——其余产线设备完整清单可签约后向客户经理获取。Core machines listed below. A full plant audit sheet is available under NDA via your client manager.

Offset
Heidelberg CD 102-6+L
6 色 + 联机上光,720×1020 mm6-color + coater, 720×1020 mm
Foil
Bobst Masterfoil 106
烫金 + 压凸联动Hot foil + emboss inline
Die-cut
Bobst Mastercut 106 PER
自动模切 + 清废Automated die-cut + stripping
Screen
Sakurai Maestro MS-102
全自动丝印 + UVFull-auto screen + UV
Lam
Komori Aurora-1050B
哑光 / 亮光 / 触感覆膜Matte / gloss / soft-touch lam
CAD
Esko ArtiosCAD
结构 CAD 与刀模Structural CAD + dieline
Color
X-Rite eXact
色彩分光仪Spectrophotometer
Assembly
半自动硬盒包裱线Semi-auto box line
硬盒包裱产线Rigid wrap line

设备型号为方向性参考 · 实际产线配置随项目对接 · 详细审计文件签约后提供Machine models above are indicative · actual line configuration confirmed per project · full audit sheet under NDA

把项目交给映捷Brief us on a project我们会一对一回复 · 提供结构与工艺建议。A client lead will reply directly with structure and finish recommendations.